Thermoplay Molding Solution | Temperature Controllers

TH-M6 3-6-12 zones

The TH-M6 series offers advanced hot runner temperature control with intuitive operation, regardless of the number of zones. Key functions include synchronous temperature rise, “Slave” mode for linked zones, plastic leak alarm, collective zone management, soft start adjustment, and immediate diagnostics.

Each unit provides 16 A per zone (3500 W), a wide graphic display with alarm messaging, dual set points, peak absorption reduction, and multi-language support. Designed for reliability, the units are CE certified, protected by circuit breakers, and available in compact sizes for easy integration.

Optional features: remote connection via RS485 interface and support trolleys for up to three control units.

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TH-M6 24-48 zones

The TH-M6 24–48 zone units deliver advanced and reliable temperature control for complex hot runner systems. Core features include synchronous temperature rise, “Slave” mode for linked zones, plastic leak alarm, collective zone management, soft start adjustment and real-time diagnostics.

Each zone provides 16 A (3500 W), supported by a self-ventilated heat sink to ensure consistent performance. The integrated control software offers recipes, automatic testing of heaters and probes, data and alarm logging, a synoptic view with drag & drop, and an undo function.

The high-performing 10" touch-screen operator terminal features an aluminum front panel and high-resolution display (1024x600). Boards also reduce phase absorption peaks, provide dual set points, multi-language support, and are CE certified with circuit breaker protection.

Optional features: local or remote monitoring via Wi-Fi or Ethernet connection.

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TH-M6 EVO HP

The TH-M6 EVO HP is Thermoplay’s most advanced temperature control solution, designed for managing up to 240 zones with maximum precision and flexibility. It integrates functions such as synchronous temperature rise, “Slave” mode for thermally linked zones, plastic leak alarm, collective zone management, soft start adjustment, and comprehensive real-time diagnostics.

Each zone delivers 16 A (3500 W) simultaneously, with new compact boards (max. 6.3 A per zone) for optimized performance. The system also reduces absorption peaks across three phases, supports dual set points, multi-language operation, and is CE certified with circuit breaker protection.

The powerful control software includes recipes, automated testing of heaters and probes, process data logging, synoptic drag & drop interface, operation history with undo function, and alarm management. Operators benefit from a 15” wide touch-screen terminal with sturdy cast aluminum structure, front USB, and hardware function keys.

Optional features: standalone control panel, local network monitoring, and remote technical support via internet.

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Sequential Controller

Thermoplay’s sequential valve gate control system ensures precise management of pneumatic and hydraulic valve systems, with both automatic and manual control for up to 16 valves. Housed in a mobile shockproof unit with a 7” high-resolution touchscreen, it combines reliability with ease of use.

Programming functions include differentiated opening, synchronous or non-synchronous closing, and group opening during the packing phase. The system also supports recipe and user management, with USB export/import, synoptic view configuration, and advanced programming diagnostics.

Technical characteristics: 230 V power supply (50–60 Hz), compact dimensions (390 x 210 x 480 mm).

Optional features: temperature control of conditioning circuits, line pressure control, temperature/pressure alarms, and time-based logic programming.

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Unlocking More Value for Your Production Line

Hot Runner Refurbishment

Hot runner systems are the heart of efficient injection molding — but even the best equipment wears over time. Our refurbishment service restores worn or damaged components to optimal condition, ensuring precise temperature control, improved flow, and consistent product quality. Avoid unplanned downtime and costly replacements while keeping your production running smoothly.

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Hot Runner Training

Our two-day training program combines in-depth theoretical instruction with hands-on practice directly in the workshop. It is designed for professionals who want to understand not only the principles of hot runner systems, but also how to install, maintain, and service them effectively.

From Fundamentals to Practical Expertise!

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Männer Service Kits

Our service kits are designed to make the dismantling and reassembly of pneumatic components, nozzles, nozzle tips, and wiring faster, safer, and more efficient. All required tools and components are stored in one place – clearly organized and immediately accessible. This simplifies handling, helps reduce setup times and also ensures process reliability during maintenance or system rebuilds.

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Medical Day 2025 brought together brilliant minds, inspiring speakers, and a passionate community dedicated to shaping the future of healthcare. From thought-provoking talks to lively networking moments, the day was filled with energy and ideas. Here’s a look back at some of the highlights.

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We offer the right refurbishment package –
tailored to your mold's needs.

Whether your mold requires only minor adjustments or a full mechanical and functional overhaul: we offer a flexible range of refurbishment solutions to match your goals, timeline, and budget. All packages are carried out by experienced tooling experts using OEM-level standards and documentation. Planned refurbishment reduces unexpected downtime, lowers total cost of ownership, and keeps your production running efficiently.

Mold Refurbishment Light Package
Our Light Package focuses on essential components to restore reliable performance with minimal downtime:

Full refurbishment of the hot runner system

Replacement of guiding and centering elements for FH & MH (AS & DS)

Warranty renewal of the hot runner system in accordance with Otto Männer GmbH’s general terms and conditions

This package is ideal for molds still in good condition that require targeted maintenance to ensure consistent part quality and continued process stability.
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Mold Refurbishment Full Package
Our most comprehensive package restores your mold to peak performance – ideal for extending lifecycle and maximizing output reliability:

Complete replacement of cavity stacks

New guiding and centering elements

Replacement of all wear and tear parts

Full cleaning and inspection of the entire mold

Final Operational Test (FOT) to validate performance

Warranty renewal with 50% of the original new mold conditions – minimum 1 million cycles guaranteed

This package is recommended when a mold shows extensive wear or reduced precision. It offers a cost-efficient alternative to new mold investment, with high functional reliability.
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Mold Refurbishment Custom Package
Tailored refurbishment after a comprehensive mold assessment – based on the exact condition and requirements of your mold.

On-site assessment by our experts

Customized quotation based on actual wear and condition

Refurbishment performed at the MS mold plant, using OEM standards

Final Operational Test (FOT) ensures mold readiness

Warranty renewal after full refurbishment with 50% of the original warranty conditions – minimum 1 million cycles

Cost transparency & value-added:

Refurbishment > €100k → 50% reimbursement of the assessment costs

Refurbishment > €200k → 75% reimbursement of the assessment costs

Optional add-ons:

Spare parts packages (mold / hot runner)

Stand-alone repairs of damaged components (if feasible)

Modifications to meet new production or product requirements

This package is ideal for complex, high-value molds where a detailed condition-based approach ensures maximum return on investment.
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Cube Mold Refurbishment ETW Package

Planned hot runner maintenance can reduce downtime by up to 70%.

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Mold & Hot Runner Refurbishment Spare Parts Agreement
Always Ready, Always Reliable: A spare parts agreement with Männer or Foboha ensures that essential components are always available to keep your molds running smoothly. By securing predefined parts in advance, you minimize downtime and increase efficiency.

Your benefits at a glance:

Rapid availability
Immediate access to critical spare parts – less unplanned downtime, better service performance.

Cost efficiency
Attractive long-term conditions and pricing through fixed contracts.

Planning reliability
Simplified scheduling of maintenance and repairs with assured parts supply.

Lower administrative effort
Reduce time and resources needed for sourcing and procurement

Storage costs are covered by Männer/Foboha
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Choose the Right Controller for Your Mold

Every production process has its own requirements. Whether you need essential functions for simple molds or advanced features such as diagnostics, data logging, and remote monitoring for complex projects, you’ll find the right solution here.

The comparison below helps you identify the controller that best fits your application, combining efficiency, precision, and reliability at every level.

Functions
Expansion Capabilities, SYNC				-
Complete Diagnostic	-	-	-
Manual / Auto Modes
T/C Slave Function
Collective Setting
Boost Function	-	-	-
% Out Voltage Display
Password
Alarm Input / Output
Program Preset	-	-	-
Data and Alarms Log	-	-	-
Material Leak Detection
Sync. Temperature Increase
T/C Failures Detection
Soft Start Pre-Heating
Synoptic Display	-	-	-
Remote Monitoring	-	-	-

Contact Us.

The fastest way to a quick offer
is using the contact form.

Our local experts are ready to support you
with any hot runner or spare parts inquiries –
get in touch here:

Team Europe:

+49 (0) 7663 609-0

Team Americas:

+1 770 712 1839

test

Boost Hot Runner Efficiency
with Thermoplay

TH-M6 3-6-12 zones

TH-M6 24-48 zones

TH-M6 EVO HP

Sequential Controller

Let’s Build Something Together

Unlocking More Value for Your Production Line

We offer the right refurbishment package –
tailored to your mold's needs.

Click here
for the fastest way
to a quick offer

Choose the Right Controller for Your Mold

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Contact Us.

The fastest way to a quick offer
is using the contact form.

Team Europe:

Team Americas:

test

Boost Hot Runner Efficiencywith Thermoplay

TH-M6 3-6-12 zones

TH-M6 24-48 zones

TH-M6 EVO HP

Sequential Controller

Let’s Build Something Together

Unlocking More Value for Your Production Line

We offer the right refurbishment package –tailored to your mold's needs.

Click here for the fastest way to a quick offer

Choose the Right Controller for Your Mold

Functions

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Contact Us.

The fastest way to a quick offer is using the contact form.

Team Europe:

Team Americas:

Boost Hot Runner Efficiency
with Thermoplay

We offer the right refurbishment package –
tailored to your mold's needs.

Click here
for the fastest way
to a quick offer

The fastest way to a quick offer
is using the contact form.