Männer Molding Solution | Hot Runner Systems

Signature Line

Featuring the Original Männer Valve Gate Technology.

The Signature Line stands for tailored solutions and uncompromising durability. Equipped with Original Männer Cylindrical Valve Gate Technology, these systems impress with advanced design and the highest manufacturing precision. They enable dependable operation over many years – even in high-cavitation molds and extremely long production cycles.

Outstanding gate quality, consistent part-to-part accuracy, shortest cycle times, and absolute process stability make the Signature Line the first choice for long-term series production of large quantities.

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New Performance Line

Featuring Barnes Molding Solutions Technology.

The new Performance Line is the result of nearly a decade of dedicated development within the Molding Solutions Group and offers a comprehensive, cost-efficient nozzle portfolio. It includes open hot runner systems, valve gate systems, and side-gating solutions. With a broad selection of nozzle types, lengths, tips, and manifold sizes, the Performance Line provides the right solution for almost any challenge.

Designed for medium- to high-cavitation molds and products with a medium lifecycle, it delivers reliable gate quality combined with an attractive price-performance ratio.

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Hot Runner Configurator

Take full control of your hot runner design process – quickly, intuitively, and entirely online. With just a few clicks, you can configure your system to meet your exact requirements, reducing delivery times and helping you bring your projects to market faster.

Our smart configurator guides you step by step, ensuring precision and efficiency while eliminating unnecessary delays. Whether you’re planning a new tool or optimizing an existing setup, you’ll save valuable time and effort.

Register now and start designing your system today – faster, smarter, and easier than ever before.

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Let’s Build Something Together

Have a question or idea? We’d love to hear from you.

Unlocking More Value for Your Production Line

Hot Runner Refurbishment

Hot runner systems are the heart of efficient injection molding — but even the best equipment wears over time. Our refurbishment service restores worn or damaged components to optimal condition, ensuring precise temperature control, improved flow, and consistent product quality. Avoid unplanned downtime and costly replacements while keeping your production running smoothly.

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Hot Runner Training

Our two-day training program combines in-depth theoretical instruction with hands-on practice directly in the workshop. It is designed for professionals who want to understand not only the principles of hot runner systems, but also how to install, maintain, and service them effectively.

From Fundamentals to Practical Expertise!

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Hot Runner Control Systems

Precise temperature management is the key to producing consistent, high-quality parts while keeping scrap rates low and profitability high.

Our advanced Gammaflux control systems deliver unmatched accuracy, stability, and user-friendly operation. With intelligent temperature monitoring and adaptive control, you can ensure optimal melt flow, reduce downtime, and increase the overall efficiency of your production process.

Whether you’re running small-scale projects or high-cavity, high-volume production, Gammaflux technology provides the precision and reliability you need to take full control of your hot runner system.

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Hot Runner Side Gating

The thermal side gate nozzle from Männer proves in demanding, high-volume production that cosmetic gate points, easy assembly, and long-term reliability can be seamlessly combined.

Even in high-cavity molds, this technology ensures consistent performance and superior part quality – making it the ideal choice when precision and appearance matter most.

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Medical Day 2025

Medical Day 2025 brought together brilliant minds, inspiring speakers, and a passionate community dedicated to shaping the future of healthcare. From thought-provoking talks to lively networking moments, the day was filled with energy and ideas. Here’s a look back at some of the highlights.

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We offer the right refurbishment package –
tailored to your mold's needs.

Whether your mold requires only minor adjustments or a full mechanical and functional overhaul: we offer a flexible range of refurbishment solutions to match your goals, timeline, and budget. All packages are carried out by experienced tooling experts using OEM-level standards and documentation. Planned refurbishment reduces unexpected downtime, lowers total cost of ownership, and keeps your production running efficiently.

Mold Refurbishment Light Package
Our Light Package focuses on essential components to restore reliable performance with minimal downtime:

Full refurbishment of the hot runner system

Replacement of guiding and centering elements for FH & MH (AS & DS)

Warranty renewal of the hot runner system in accordance with Otto Männer GmbH’s general terms and conditions

This package is ideal for molds still in good condition that require targeted maintenance to ensure consistent part quality and continued process stability.
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Mold Refurbishment Full Package
Our most comprehensive package restores your mold to peak performance – ideal for extending lifecycle and maximizing output reliability:

Complete replacement of cavity stacks

New guiding and centering elements

Replacement of all wear and tear parts

Full cleaning and inspection of the entire mold

Final Operational Test (FOT) to validate performance

Warranty renewal with 50% of the original new mold conditions – minimum 1 million cycles guaranteed

This package is recommended when a mold shows extensive wear or reduced precision. It offers a cost-efficient alternative to new mold investment, with high functional reliability.
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Mold Refurbishment Custom Package
Tailored refurbishment after a comprehensive mold assessment – based on the exact condition and requirements of your mold.

On-site assessment by our experts

Customized quotation based on actual wear and condition

Refurbishment performed at the MS mold plant, using OEM standards

Final Operational Test (FOT) ensures mold readiness

Warranty renewal after full refurbishment with 50% of the original warranty conditions – minimum 1 million cycles

Cost transparency & value-added:

Refurbishment > €100k → 50% reimbursement of the assessment costs

Refurbishment > €200k → 75% reimbursement of the assessment costs

Optional add-ons:

Spare parts packages (mold / hot runner)

Stand-alone repairs of damaged components (if feasible)

Modifications to meet new production or product requirements

This package is ideal for complex, high-value molds where a detailed condition-based approach ensures maximum return on investment.
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Cube Mold Refurbishment ETW Package

Planned hot runner maintenance can reduce downtime by up to 70%.

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Mold & Hot Runner Refurbishment Spare Parts Agreement
Always Ready, Always Reliable: A spare parts agreement with Männer or Foboha ensures that essential components are always available to keep your molds running smoothly. By securing predefined parts in advance, you minimize downtime and increase efficiency.

Your benefits at a glance:

Rapid availability
Immediate access to critical spare parts – less unplanned downtime, better service performance.

Cost efficiency
Attractive long-term conditions and pricing through fixed contracts.

Planning reliability
Simplified scheduling of maintenance and repairs with assured parts supply.

Lower administrative effort
Reduce time and resources needed for sourcing and procurement

Storage costs are covered by Männer/Foboha
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