Männer Molding Solutions

As a specialist in high-performance hot runners and molds, we have been supporting leading companies in the plastics industry for decades, helping them to make their manufacturing processes more efficient, productive, and sustainable.

A strong team of six renowned brands - for any challenge you may have. At Molding Solutions, we combine our extensive craftsmanship and decades of experience in mold and hot runner manufacturing from Männer, Foboha, Synventive, and Thermoplay with the expertise in monitoring and controlling technology from Priamus and Gammaflux.

To tackle the global challenges of the future, we use our know-how and expertise from different markets and regions. This enables us to provide our customers with global resources and unified standards.

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Barnes Molding Solutions

About Barnes Molding Solutions

Precision is more than a standard – it’s our identity.

For over five decades, we’ve been a trusted partner for manufacturers worldwide, delivering hot runner systems and injection molding tools that set the benchmark for efficiency, durability, and process reliability.

Our German-engineered solutions are designed to meet the highest demands in automotive, medical technology, packaging, and consumer goods industries. With cutting-edge manufacturing technology, a deep understanding of polymer processing, and a relentless focus on innovation, Männer ensures your production runs faster, cleaner, and more cost-effectively.

Hot Runner Systems

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Molds

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Let’s Build Something Together

Have a question or idea? We’d love to hear from you.

Unlocking More Value for Your Production Line

New Performance Line

The new Männer Performance Line is the result of nearly a decade of dedicated development within the Molding Solutions Group.

The product line includes thermal hot runner systems, valve gate systems, and solutions for side gating.

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Hot Runner Refurbishment

Hot runner systems are the heart of efficient injection molding — but even the best equipment wears over time. Our refurbishment service restores worn or damaged components to optimal condition, ensuring precise temperature control, improved flow, and consistent product quality. Avoid unplanned downtime and costly replacements while keeping your production running smoothly.

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Mold Refurbishment

From targeted repairs to full mold refurbishment – our After Sales Services ensure maximum uptime and performance. Planned refurbishment helps avoid unexpected failures, extend mold lifespan, and significantly reduce long-term costs.

Whether you need quick service, tailored maintenance, or a complete overhaul: you get expert support, when and how you need it. Proactive. Reliable. Mold-specific.

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Medical Day 2025

Medical Day 2025 brought together brilliant minds, inspiring speakers, and a passionate community dedicated to shaping the future of healthcare. From thought-provoking talks to lively networking moments, the day was filled with energy and ideas. Here’s a look back at some of the highlights.

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We offer the right refurbishment package –
tailored to your mold's needs.

Whether your mold requires only minor adjustments or a full mechanical and functional overhaul: we offer a flexible range of refurbishment solutions to match your goals, timeline, and budget. All packages are carried out by experienced tooling experts using OEM-level standards and documentation. Planned refurbishment reduces unexpected downtime, lowers total cost of ownership, and keeps your production running efficiently.

Mold Refurbishment Light Package
Our Light Package focuses on essential components to restore reliable performance with minimal downtime:

Full refurbishment of the hot runner system

Replacement of guiding and centering elements for FH & MH (AS & DS)

Warranty renewal of the hot runner system in accordance with Otto Männer GmbH’s general terms and conditions

This package is ideal for molds still in good condition that require targeted maintenance to ensure consistent part quality and continued process stability.
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Mold Refurbishment Full Package
Our most comprehensive package restores your mold to peak performance – ideal for extending lifecycle and maximizing output reliability:

Complete replacement of cavity stacks

New guiding and centering elements

Replacement of all wear and tear parts

Full cleaning and inspection of the entire mold

Final Operational Test (FOT) to validate performance

Warranty renewal with 50% of the original new mold conditions – minimum 1 million cycles guaranteed

This package is recommended when a mold shows extensive wear or reduced precision. It offers a cost-efficient alternative to new mold investment, with high functional reliability.
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Mold Refurbishment Custom Package
Tailored refurbishment after a comprehensive mold assessment – based on the exact condition and requirements of your mold.

On-site assessment by our experts

Customized quotation based on actual wear and condition

Refurbishment performed at the MS mold plant, using OEM standards

Final Operational Test (FOT) ensures mold readiness

Warranty renewal after full refurbishment with 50% of the original warranty conditions – minimum 1 million cycles

Cost transparency & value-added:

Refurbishment > €100k → 50% reimbursement of the assessment costs

Refurbishment > €200k → 75% reimbursement of the assessment costs

Optional add-ons:

Spare parts packages (mold / hot runner)

Stand-alone repairs of damaged components (if feasible)

Modifications to meet new production or product requirements

This package is ideal for complex, high-value molds where a detailed condition-based approach ensures maximum return on investment.
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Cube Mold Refurbishment ETW Package

Planned hot runner maintenance can reduce downtime by up to 70%.

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Mold & Hot Runner Refurbishment Spare Parts Agreement
Always Ready, Always Reliable: A spare parts agreement with Männer or Foboha ensures that essential components are always available to keep your molds running smoothly. By securing predefined parts in advance, you minimize downtime and increase efficiency.

Your benefits at a glance:

Rapid availability
Immediate access to critical spare parts – less unplanned downtime, better service performance.

Cost efficiency
Attractive long-term conditions and pricing through fixed contracts.

Planning reliability
Simplified scheduling of maintenance and repairs with assured parts supply.

Lower administrative effort
Reduce time and resources needed for sourcing and procurement

Storage costs are covered by Männer/Foboha
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