Medical Technology
Hot Runner Systems and Injection Molds that meet the highest standards in precision, service life, and process reliability. Our solutions are engineered for maximum efficiency and minimal downtime – ensuring your plastic production runs smoothly.
Every industry faces unique production challenges, strict regulations, and rising customer expectations.
Our molds and hot runner systems are engineered to deliver precision, efficiency, and reliability — helping you meet these demands with confidence and long-lasting performance.
Precision is more than a standard – it’s our identity. For over five decades, we’ve been a trusted partner for manufacturers worldwide, delivering hot runner systems and injection molding tools that set the benchmark for efficiency, durability, and process reliability.
Our German-engineered solutions are designed to meet the highest demands in automotive, medical technology, packaging, and consumer goods industries. With cutting-edge manufacturing technology, a deep understanding of polymer processing, and a relentless focus on innovation, Männer ensures your production runs faster, cleaner, and more cost-effectively.
Have a question or idea? We’d love to hear from you.
Hot runner systems are the heart of efficient injection molding — but even the best equipment wears over time. Our refurbishment service restores worn or damaged components to optimal condition, ensuring precise temperature control, improved flow, and consistent product quality. Avoid unplanned downtime and costly replacements while keeping your production running smoothly.
Our two-day training program combines in-depth theoretical instruction with hands-on practice directly in the workshop. It is designed for professionals who want to understand not only the principles of hot runner systems, but also how to install, maintain, and service them effectively.
From Fundamentals to Practical Expertise!
Our service kits are designed to make the dismantling and reassembly of pneumatic components, nozzles, nozzle tips, and wiring faster, safer, and more efficient. All required tools and components are stored in one place – clearly organized and immediately accessible. This simplifies handling, helps reduce setup times and also ensures process reliability during maintenance or system rebuilds.
Medical Day 2025 brought together brilliant minds, inspiring speakers, and a passionate community dedicated to shaping the future of healthcare. From thought-provoking talks to lively networking moments, the day was filled with energy and ideas. Here’s a look back at some of the highlights.
Whether your mold requires only minor adjustments or a full mechanical and functional overhaul: we offer a flexible range of refurbishment solutions to match your goals, timeline, and budget. All packages are carried out by experienced tooling experts using OEM-level standards and documentation. Planned refurbishment reduces unexpected downtime, lowers total cost of ownership, and keeps your production running efficiently.
Our Light Package focuses on essential components to restore reliable performance with minimal downtime:
Full refurbishment of the hot runner system
Replacement of guiding and centering elements for FH & MH (AS & DS)
Warranty renewal of the hot runner system in accordance with Otto Männer GmbH’s general terms and conditions
This package is ideal for molds still in good condition that require targeted maintenance to ensure consistent part quality and continued process stability.
Our most comprehensive package restores your mold to peak performance – ideal for extending lifecycle and maximizing output reliability:
Complete replacement of cavity stacks
New guiding and centering elements
Replacement of all wear and tear parts
Full cleaning and inspection of the entire mold
Final Operational Test (FOT) to validate performance
Warranty renewal with 50% of the original new mold conditions – minimum 1 million cycles guaranteed
This package is recommended when a mold shows extensive wear or reduced precision. It offers a cost-efficient alternative to new mold investment, with high functional reliability.
Tailored refurbishment after a comprehensive mold assessment – based on the exact condition and requirements of your mold.
On-site assessment by our experts
Customized quotation based on actual wear and condition
Refurbishment performed at the MS mold plant, using OEM standards
Final Operational Test (FOT) ensures mold readiness
Warranty renewal after full refurbishment with 50% of the original warranty conditions – minimum 1 million cycles
Cost transparency & value-added:
Refurbishment > €100k → 50% reimbursement of the assessment costs
Refurbishment > €200k → 75% reimbursement of the assessment costs
Optional add-ons:
Spare parts packages (mold / hot runner)
Stand-alone repairs of damaged components (if feasible)
Modifications to meet new production or product requirements
This package is ideal for complex, high-value molds where a detailed condition-based approach ensures maximum return on investment.
Planned hot runner maintenance can reduce downtime by up to 70%.
Always Ready, Always Reliable: A spare parts agreement with Männer or Foboha ensures that essential components are always available to keep your molds running smoothly. By securing predefined parts in advance, you minimize downtime and increase efficiency.
Your benefits at a glance:
Rapid availability
Immediate access to critical spare parts – less unplanned downtime, better service performance.
Cost efficiency
Attractive long-term conditions and pricing through fixed contracts.
Planning reliability
Simplified scheduling of maintenance and repairs with assured parts supply.
Lower administrative effort
Reduce time and resources needed for sourcing and procurement