Our Light Package focuses on essential components to restore reliable performance with minimal downtime:

• Full refurbishment of the hot runner system

• Replacement of guiding and centering elements for FH & MH (AS & DS)

• Warranty renewal of the hot runner system in accordance with Otto Männer GmbH’s general terms and conditions

This package is ideal for molds still in good condition that require targeted maintenance to ensure consistent part quality and continued process stability.

Our most comprehensive package restores your mold to peak performance – ideal for extending lifecycle and maximizing output reliability:

• Complete replacement of cavity stacks

• New guiding and centering elements

• Replacement of all wear and tear parts

• Full cleaning and inspection of the entire mold

• Final Operational Test (FOT) to validate performance

• Warranty renewal with 50% of the original new mold conditions – minimum 1 million cycles guaranteed

This package is recommended when a mold shows extensive wear or reduced precision. It offers a cost-efficient alternative to new mold investment, with high functional reliability.

Tailored refurbishment after a comprehensive mold assessment – based on the exact condition and requirements of your mold.

• On-site assessment by our experts

• Customized quotation based on actual wear and condition

• Refurbishment performed at the MS mold plant, using OEM standards

• Final Operational Test (FOT) ensures mold readiness

• Warranty renewal after full refurbishment with 50% of the original warranty conditions – minimum 1 million cycles

Cost transparency & value-added:

• Refurbishment > €100k → 50% reimbursement of the assessment costs

• Refurbishment > €200k → 75% reimbursement of the assessment costs

Optional add-ons:

• Spare parts packages (mold / hot runner)

• Stand-alone repairs of damaged components (if feasible)

• Modifications to meet new production or product requirements

This package is ideal for complex, high-value molds where a detailed condition-based approach ensures maximum return on investment.